Introduction
The Ford Transit has long been a reliable van, trusted by businesses and individuals across the globe. However, with models from 2015 onward we have started to see a a common fault in the Eco Torque workshop: clutch diaphragm failure. This problem has raised significant concerns among owners. In this article, we’ll delve into the causes, symptoms, and solutions for Ford Transit clutch diaphragm issues.
What is a Clutch Diaphragm?
The clutch diaphragm is a vital component in the pressure plate assembly, responsible for engaging and disengaging the clutch. It helps transfer power from the engine to the transmission, enabling smooth gear shifts. When the diaphragm fails, it can lead to a host of problems, including difficulty shifting gears and complete clutch failure.
Symptoms of Clutch
Diaphragm Failure
Owners of Ford Transit models from 2015 onward should watch out for these common symptoms:
1. Difficulty Shifting Gears:
Gear changes may feel stiff or unresponsive, particularly during heavy use or under load.
2. Stiff Clutch Pedal Resistance:
The clutch pedal may feel stiffer than usual, or it might sink to the floor without springing back.
3. Unusual Noises:
Grinding, squealing, or other abnormal sounds may occur when engaging or disengaging the clutch.
4. Burning Smell:
A burnt odor, especially after prolonged use, could indicate excessive wear or overheating caused by diaphragm failure.
5. Complete Clutch Failure:
In severe cases, the clutch may fail entirely, leaving the vehicle unable to move.
What Does Clutch Diaphragm Failure Look Like?
Causes of the Clutch
Diaphragm Failure
Several factors can contribute to clutch diaphragm failure in Ford Transit models:
1. Design Flaws:
This model seems to feature a weaker diaphragm spring design, making them prone to premature failure.
2. Heavy Use:
Ford Transits are often used for transporting heavy loads, putting extra stress on the clutch components.
3. Driving Habits:
Frequent stop-and-go driving or riding the clutch can accelerate diaphragm wear.
Preventing Clutch
Diaphragm Issues
While clutch diaphragm failure is a known issue, there are steps you can take to minimise the risk:
1. Use OE Parts:
Opt for high-quality, genuine Ford/OE replacement parts to ensure durability.
2. Practice Good Driving Habits:
Avoid excessive clutch usage and downshifting unnecessarily.
3. Avoid Overloading:
Stay within the vehicle’s recommended load capacity to reduce stress on the clutch.
Repair and Replacement Options
If you suspect clutch diaphragm failure in your Ford Transit, it’s crucial to act quickly:
1. Consult a Clutch or Gearbox Specialist:
Diagnosis by a trained technician will confirm the issue and recommend the best course of action.
2. Replace the Clutch Assembly:
In most cases, replacing the entire clutch assembly, including the dual mass flywheel, is necessary to restore performance.
3. Warranty and Recalls:
Check if your vehicle qualifies for any manufacturer recalls or warranty coverage for clutch repairs.
Need Workshop Repairs?
Contact our workshop today on 01462 835335 or email us on info@eco-torque.co.uk, if you need help with your gearbox.
Get In Touch
Have you experienced any problems with your car? We’d love to hear from you! Share your feedback by leaving a comment below. We look forward to learning about your thoughts and experiences.
For specific enquiries, please reach out to us directly using the contact details provided below.
For more information contact
Eco Torque today
Tel: 01462 835335
Email: info@eco-torque.co.uk
Eco Torque Ltd, Unit 1A Portland Industrial Estate, Hitchin Road, Arlesey, United Kingdom, SG15 6SG